{"id":4014,"date":"2020-10-12T14:54:58","date_gmt":"2020-10-12T12:54:58","guid":{"rendered":"http:\/\/www.gfmspa.com\/processo-produttivo\/capacita-produttiva\/"},"modified":"2025-11-17T08:32:49","modified_gmt":"2025-11-17T07:32:49","slug":"capacita-produttiva","status":"publish","type":"page","link":"https:\/\/www.gfmspa.com\/en\/processo-produttivo\/capacita-produttiva\/","title":{"rendered":"Production capacity"},"content":{"rendered":"

[vc_row][vc_column width=”1\/12″][\/vc_column][vc_column width=”10\/12″][vc_row_inner el_class=”anchor_menu” css=”.vc_custom_1602579500475{margin-top: 60px !important;margin-bottom: 55px !important;}”][vc_column_inner text_align=”center”][vc_btn title=”ENGINEERING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1602581520846{background-color: #ffffff !important;}” link=”url:%23engineering”][vc_btn title=”MACHINING PROCESSES” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093407931{background-color: #ffffff !important;}” link=”url:%23Machining-processes”][vc_btn title=”EDM MACHINING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093445335{background-color: #ffffff !important;}” link=”url:%23Edm-machining”][vc_btn title=”LASER MACHINING PROCESSES” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093490613{background-color: #ffffff !important;}” link=”url:%23Laser-machining-processes”][vc_btn title=”COLD FORMING AND DRAWING PROCESSES” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093534646{background-color: #ffffff !important;}” link=”url:%23Cold-forming-and-drawing-processes”][vc_btn title=”WELDING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093566568{background-color: #ffffff !important;}” link=”url:%23Welding”][vc_btn title=”TREATMENTS AND COATING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093602960{background-color: #ffffff !important;}” link=”url:%23Treatments-and-coating”][vc_btn title=”INVESTMENT CASTING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1658149011419{background-color: #ffffff !important;}” link=”url:%23investment-casting”][vc_btn title=”ADDITIVE MANUFACTURING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1602582170002{background-color: #ffffff !important;}” link=”url:%23additive-manufacturing”][vc_btn title=”ASSEMBLY” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093644224{background-color: #ffffff !important;}” link=”url:%23assembly”][vc_btn title=”QUALITY CONTROL” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093685869{background-color: #ffffff !important;}” link=”url:%23Quality-control”][\/vc_column_inner][\/vc_row_inner][\/vc_column][vc_column width=”1\/12″][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”engineering”][vc_column width=”1\/2″ css=”.vc_custom_1602511038963{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/engineering.jpg?id=3463) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602581745787{background-color: #272e35 !important;}” el_class=”padded-description bigger-h2 background-image-2-4″][vc_column_text el_class=”white-content h2-force-orange”]<\/p>\n

ENGINEERING<\/h2>\n

The GFM engineers are specialised in the design and industrialisation of precision mechanical components and complex assemblies. Our team is able to support customers in the choice of the most effective and efficient materials, methods and production technologies: from the preliminary design and prototyping to production. We use 3D modelling software such as Catia and Siemens NX, and CAD-CAM software integrated in a single platform to simplify the transition from the model to the production of the components, passing through the programming of CNC machines.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Machining-processes”][vc_column width=”1\/2″ el_class=”padded-description”][vc_column_text el_class=”h2-force-orange”]<\/p>\n

MACHINING PROCESSES<\/h2>\n

A large in-house fleet of machinery and collaboration with companies qualified and specialised in the different types of machining processes allow GFM to have an extensive production capacity, both in terms of complexity and size.
\nIn particular, we are able to carry out the following operations:<\/p>\n

\u2022 Horizontal and vertical turning for diameters up to 5 metres
\n\u2022 Combined Turning and Milling using double spindle machines with motorised head for diameters up to 600 mm and lengths up to 2000 mm
\n\u2022 Flat and centreless grinding
\n\u2022 Continuous 4- and 5-axis milling<\/p>\n

We work on different types of steel, such as stainless steel, PH steel as well as nickel and cobalt alloys and superalloys for high temperature applications or aluminium and titanium alloys for structural applications with low weights.
\nOur production unit has a tooling department designed for the prototyping of mechanical components and the construction of special manufacturing and assembly equipment.<\/p>\n

TO SEE A LIST OF OUR MACHINES, CLICK HERE<\/a><\/strong>[\/vc_column_text][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602510281573{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/lavorazioni-meccaniche.jpg?id=3484) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Edm-machining”][vc_column width=”1\/2″ css=”.vc_custom_1602519367688{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/lavorazioni-di-elettroerosione.jpg?id=3529) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602518245249{background-color: #272e35 !important;}” el_class=”padded-description bigger-h2 background-image-2-4″][vc_column_text el_class=”white-content h2-force-orange”]<\/p>\n

ELECTRIC DISCHARGE MACHINING<\/h2>\n

In support of the production process, we are able to carry out critical machining operations using die-sinking and wire electric discharge machining<\/strong>. This allows us to create geometries that are difficult to obtain using conventional chip removal methods.
\nWe execute deep micro-perforations<\/strong> on complex surfaces using 5-axis EDM drilling machines.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Laser-machining-processes”][vc_column width=”1\/2″ el_class=”padded-description background-image-2-4″][vc_column_text el_class=”h2-force-orange”]<\/p>\n

LASER MACHINING<\/h2>\n

We are able to perform cutting<\/strong> and drilling<\/strong> operations on sheets up to 10 mm with laser technology<\/strong>. We are also able to weld different materials with thicknesses up to 4-5mm.[\/vc_column_text][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602519553383{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/lavorazioni-con-tecnologia-laser.jpg?id=3531) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Cold-forming-and-drawing-processes”][vc_column width=”1\/2″ css=”.vc_custom_1602519707713{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/lavorazioni-di-stampaggio-e-formatura-a-freddo.jpg?id=3534) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602518245249{background-color: #272e35 !important;}” el_class=”padded-description bigger-h2 background-image-2-4″][vc_column_text el_class=”white-content h2-force-orange”]<\/p>\n

COLD FORMING AND DRAWING PROCESSES<\/h2>\n

GFM produces, through a number of qualified suppliers, cold formed or drawn components from sheet metal, wire, strip and other semi-finished products in various nickel alloys and superalloys.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Welding”][vc_column width=”1\/2″ el_class=”padded-description background-image-2-4″][vc_column_text el_class=”h2-force-orange”]<\/p>\n

WELDING PROCESSES<\/h2>\n

GFM has developed extensive knowledge on the construction and welding standards of numerous products. We perform TIG, electrode, wire and submerged arc welding processes and our workers are qualified according to ASME IX and EN standards. They are also qualified to perform welding processes such as laser, electric beam, resistance and capacitor discharge.<\/p>\n

The validation of the welding process is managed by:<\/p>\n

\u2022 Welding qualification (PQR\/WPAR)
\n\u2022 Issue of Welding Procedure Specifications (WPS)
\n\u2022 Qualification of Welding Experts (WPQ)
\n\u2022 Appropriate management of welding materials
\n\u2022 Recording of the controls carried out<\/p>\n

GFM also has certified International Welding Specialists (IWS).[\/vc_column_text][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602840774821{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/saldatura.jpg?id=3826) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Treatments-and-coating”][vc_column width=”1\/2″ css=”.vc_custom_1603455256277{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/coating-1.jpg?id=4306) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1602518245249{background-color: #272e35 !important;}” el_class=”padded-description bigger-h2 background-image-2-4″][vc_column_text el_class=”white-content h2-force-orange”]<\/p>\n

TREATMENTS E COATING<\/h2>\n

In collaboration with the best companies in the industry and with selected and certified laboratories, GFM performs all the main HEAT, THERMOCHEMICAL AND ZINC-PLATING TREATMENTS on the components it produces.<\/p>\n

GFM is able to assist the suppliers, qualifying operators and processes for the main heat treatments to be performed on steel and nickel and cobalt based alloys such as:<\/p>\n

\u2022 Vacuum hardening,
\n\u2022 Quenching, Tempering, Stress Relieving, Normalisation, Stabilisation,
\n\u2022 Ageing in vacuum
\nThermochemical and zinc-plating treatments:
\n\u2022 Nitriding,
\n\u2022 Zinc-electroplating,
\n\u2022 Burnishing,
\n\u2022 Phosphating,
\n\u2022 Nickel-plating, chrome-plating and silver-plating.
\nAs for the coating processes, the main qualified coatings are:
\n\u2022 Chrome carbides
\n\u2022 Stellite,
\n\u2022 TBC by HVOF or Plasma technology<\/p>\n

We also carry out white metal coatings of various grades for bearings.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”investment-casting”][vc_column width=”1\/2″ el_class=”padded-description background-image-2-4″][vc_column_text el_class=”h2-force-orange”]<\/p>\n

INVESTMENT CASTING<\/h2>\n

Through ATS Microfusione, a company co-owned with the Gruppo Cividale, we use investment casting to make custom mechanical components from steel, aluminium and special alloys<\/strong> with masses from 1 gram to over 60 kg. Investment casting offers the highest design freedom and allows the use of materials that are hard to machine<\/strong>, such as cobalt-based alloys and nickel.<\/p>\n

Discover more about investment casting<\/a>[\/vc_column_text][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1658149078290{background-image: url(https:\/\/www.gfmspa.com\/wp-content\/uploads\/2022\/07\/fusione-a-cera-persa.png?id=4520) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”additive-manufacturing”][vc_column width=”1\/2″ css=”.vc_custom_1602575746956{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/additive-manufacturing.jpg?id=3540) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][vc_column width=”1\/2″ el_class=”padded-description background-image-2-4″ css=”.vc_custom_1658148903322{background-color: #272e35 !important;}”][vc_column_text el_class=”white-content h2-force-orange”]<\/p>\n

ADDITIVE MANUFACTURING<\/h2>\n

GFM has developed knowledge of various additive technologies in the field of metals, both direct energy deposition (DED) and selective laser melting (SLM).
\nThese technologies and their combination with traditional processes allows GFM to offer freedom in the development and engineering of materials and processes, reducing lead times and therefore also costs.<\/p>\n

In addition to the SLM technology, GFM has a hybrid technology that not only allows depositing powder on machined parts and coating materials, but also allows re-machining of parts to obtain the geometric tolerances and surface finishes typical of a machined part. The machine operates with 5 continuous axes for the production of complex parts, but with production speeds up to 10 times higher than those of the SLM.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”assembly”][vc_column width=”1\/2″ el_class=”padded-description bigger-h2 background-image-2-4″][vc_column_text el_class=”h2-force-orange”]<\/p>\n

ASSEMBLY<\/h2>\n

We assemble complex sub-systems according to customer specifications.[\/vc_column_text][\/vc_column][vc_column width=”1\/2″ css=”.vc_custom_1763364741289{background-image: url(https:\/\/www.gfmspa.com\/wp-content\/uploads\/2025\/11\/manutenzioni-2_2025.jpg?id=4712) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content_no_spaces” equal_height=”yes” el_id=”Quality-control”][vc_column width=”1\/2″ css=”.vc_custom_1602576015583{background-image: url(http:\/\/www.gfmspa.com\/wp-content\/uploads\/2020\/10\/controllo-qualita.jpg?id=3542) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”background-image-2-4″][\/vc_column][vc_column width=”1\/2″ el_class=”padded-description background-image-2-4″ css=”.vc_custom_1658148893050{background-color: #272e35 !important;}”][vc_column_text el_class=”white-content h2-force-orange”]<\/p>\n

QUALITY CONTROL<\/h2>\n

Our company adopts the principle of total quality applied to all company processes, both internal and those entrusted externally to highly qualified partners.<\/p>\n

CONTROLS ON RAW MATERIALS<\/strong><\/p>\n

The GFM control system starts with the procurement of raw materials and semi-finished products; incoming raw materials undergo a dimensional, documental and comparative check to detect their chemical composition. Traceability throughout the entire production process is guaranteed by means of batches and the use of barcodes applied to all the raw materials and finished products handled. At the end of the production process, GFM carries out conformity checks; each production batch is subject to a double check according to defined testing and control plans.<\/p>\n

QUALITY CONTROLS ON FINISHED PRODUCTS<\/strong><\/p>\n

GFM personnel carry out certified 2D to 3D tests, including non-destructive tests (VT\/PT\/MT\/UT) and micrographic photos for internal use, aimed at validating production processes, also with additive technology. Everything is managed in two temperature-controlled metrological rooms equipped with fixed and mobile measuring machines and the most advanced bench-top instruments. GFM also collaborates with certified external laboratories to guarantee the total quality of the finished product.[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"

[vc_row][vc_column width=”1\/12″][\/vc_column][vc_column width=”10\/12″][vc_row_inner el_class=”anchor_menu” css=”.vc_custom_1602579500475{margin-top: 60px !important;margin-bottom: 55px !important;}”][vc_column_inner text_align=”center”][vc_btn title=”ENGINEERING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1602581520846{background-color: #ffffff !important;}” link=”url:%23engineering”][vc_btn title=”MACHINING PROCESSES” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093407931{background-color: #ffffff !important;}” link=”url:%23Machining-processes”][vc_btn title=”EDM MACHINING” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093445335{background-color: #ffffff !important;}” link=”url:%23Edm-machining”][vc_btn title=”LASER MACHINING PROCESSES” style=”outline-custom” outline_custom_color=”#f37f30″ outline_custom_hover_background=”#f37f30″ outline_custom_hover_text=”#ffffff” shape=”square” size=”xs” css=”.vc_custom_1603093490613{background-color: […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":4007,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"yoast_head":"\nProduction capacity - 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